Parameter Comparison of Four Encoder Motors

Parameter Comparison of Four Encoder Motors

1. Basic Parameter Comparison

Motor Model Rated Voltage Motor Type Reduction Ratio
JGA27-310R20 7.4V Permanent magnet brushed Fixed 1:20
520 Series: JGB37-520R20-12, R30-12, R60-12, R90-12 12V Permanent magnet brushed Multiple options: 1:20, 1:30, 1:60, or 1:90
528-8V High-Torque Encoder Motor 8V with a motor power supply range of 7 to 13V and a maximum of 18V Permanent magnet brushed Fixed 131:1
TT Geared Motor with Metal Shaft and Hall Encoder 3V to 12V with a recommended range of 6V to 9V DC geared motor with Hall encoder Fixed 1:84

2. Performance Parameter Comparison

2.1 Speed

Motor Model Rated Speed After Reduction in rpm Features
JGA27-310R20 450±10 Highest speed, making it suitable for low-load applications requiring high velocity.
520 series 85-390, decreasing as the reduction ratio increases A larger reduction ratio results in a lower speed, such as 390rpm for 1:20 and 85rpm for 1:90.
528-8V 90±10% Lowest speed, making it suitable for low-speed and high-torque requirements.
TT geared motor 110 at no-load Low stall current, providing efficient power consumption control.

2.2 Torque

1 N·m is approximately equal to 10.2 kg·cm.

Motor Model Rated Torque Stall Torque Features
JGA27-310R20 0.4kg·cm ≥1.0kg·cm Lowest torque, making it ideal for low-load applications.
520 series 1-2.6kg·cm 3.7-15kg·cm A larger reduction ratio yields higher torque, and the 1:90 version delivers the maximum stall torque in the series at 15kg·cm.
528-8V 0.484N·m, which is approximately 4.94kg·cm 3N·m, which is approximately 30.6kg·cm Stall torque is significantly higher than that of other models, making it suitable for heavy-load applications.
TT geared motor 2.3N·m, which is approximately 23.46kg·cm High torque, balancing load capacity and operational flexibility.

2.3 Current and Power

Motor Model Rated Current Stall Current Rated Power Features
JGA27-310R20 ≤0.65A ≤1.4A 4.8W Lowest current and power, resulting in low energy consumption.
520 series 0.36-0.53A 3.2-3.9A 7-9W Moderate power, and the 1:20 model has the maximum stall current of 3.9A.
528-8V 0.3A 5.7A 2.4W Highest stall current at 5.7A, but the rated power remains low.
TT geared motor 100mA at no-load 1.2A Low stall current, ensuring good energy efficiency.

3. Encoder Feature Comparison

Motor Type Encoder Type Signal Output Phases Pulse Count or Line Count Supply Voltage Special Functions
JGA27-310R20 AB-phase incremental Hall encoder Phase A and Phase B square waves 13 lines on the magnetic ring 3.3-5V Equipped with integrated pull-up circuitry and wave shaping, allowing direct reading by microcontrollers.
520 series AB dual-phase Hall encoder Phase A and Phase B square waves 11 lines on the magnetic ring 3.3-5V Equipped with integrated pull-up circuitry and wave shaping, allowing direct reading by microcontrollers.
528-8V Hall encoder Phase C1 and Phase C2 square waves 11 by 131 lines, measured at the gearbox output shaft 3.3-5V Equipped with integrated pull-up circuitry and wave shaping, allowing direct reading by microcontrollers.
TT geared motor Hall sensor with a magnetic ring Phase H1 and Phase H2 square waves 6 pulses per resolution of the magnetic ring, and for a full wheel resolution, 504 pulses for single-phase or 2016 pulses for quadrature decoding 3.3-5V Supports quadrature counting to improve measurement accuracy.

4. Structural and Port Comparison

Motor Type Shaft Specification Port Type Pin Definitions
JGA27-310R20 3mm D-shaped eccentric shaft 6-pin PH2.0 Motor power+ / encoder+ / Phase A / Phase B / encoder- / motor power-
520 series 6mm diameter D-shaped eccentric shaft 6-pin PH2.0 Motor power+ / encoder+ / Phase A / Phase B / encoder- / motor power-
528-8V 6mm diameter D-shaped eccentric shaft 6-pin PH2.0 Motor power+ / encoder+ / Phase A / Phase B / encoder- / motor power-
TT geared motor output shaft 6-pin PH1.25 Encoder- / H1 square wave / H2 square wave / encoder+ / motor power+ / motor power-

5. Application Scenario Differences

Motor Model Core Advantages Typical Application Scenarios
JGA27-310R20 Compact size, high precision, high speed, and low load capacity Small precision devices and lightweight DIY projects, such as small robotic arm joints or miniature conveyor belts.
520 series Multiple selectable reduction ratios, moderate torque, and compatibility with 12V systems Smart robotic cars, including Mecanum wheel robots and navigation positioning cars, require precise speed and direction control.
528-8V High torque of 3N·m, low speed, and wide voltage adaptability Heavy-load equipment, such as small logistics robots or high-load transmission mechanisms.
TT geared motor Moderate torque, quadrature decoding support for high-precision measurement, and lightweight design DIY robotic cars with higher speed requirements and small to medium automation setups, such as desktop sorting systems.

6. Summary

The four motor models exhibit distinct differences in performance, structure, and applications. Choosing the right motor involves balancing the application’s load, speed, power, and precision requirements.

  1. The JGA27-310R20 focuses on miniature high precision and high speed, making it suitable for low-load precision scenarios.

  2. The 520 Series stands out for its flexibility with multiple reduction ratios, meeting the needs of most smart robotic cars.

  3. The 528-8V leverages its high torque advantage to focus on heavy-load and low-speed applications.

  4. The TT geared motor balances precision via quadrature decoding and a lightweight design, making it ideal for small to medium DIY projects.